Plastic recycling shouldn’t be an end in itself

February 22, 2022

The current situationOne obvious way to increase plastic recycling is to collect more waste separately. Collection increases the recycling rateThere are reasons for the low recycling rate. The result: with increased collection rates and otherwise unchanged processes, we were able to increase the overall recycling rate to 23 percent.2 While still modest, this is more than double the current recycling rate. Limited significance for the environmentBut what does a 23 percent recycling rate ultimately do for us? From an ecological perspective, plastic recycling is beneficial for the environment mainly if the secondary material replaces virgin material, thereby preventing the CO 2 emissions of plastic production.

But we are a long way away from that with plastics – and with most other materials. Currently, only about 7 percent of the slightly more than one million tonnes of plastics used in Switzerland are made from recycled waste.2 If we do not make any changes to the system, I believe that secondary plastics will only be able to replace virgin materials to a small degree in the future, too.

The current situation

One obvious way to increase plastic recycling is to collect more waste separately. There are currently several initiatives with this goal at the local and regional level in Switzerland. Many are aimed at mixed plastics from households, for which there is still no nationwide recycling system and most of which is currently used for energy recovery – meaning it gets incinerated. Migros also wants to introduce a mixed collection system for plastic packaging.3 In contrast, we have been collecting PET beverage bottles and other plastic bottles for a long time.

But plastics are not only found in the highly visible packaging sector. Plastics are also used in window frames, vacuum cleaners, cars, silo wrapping films and t-shirts. The waste from these products is also recycled – in some cases even in considerable quantities.2 Nevertheless, of the total 790,000 tonnes of plastic waste created in Switzerland in 2017, only 9 percent was recycled.

Collection increases the recycling rate

There are reasons for the low recycling rate. Some plastic waste is very difficult to collect separately. And of the waste that is collected separately – about 20 percent – more than half is lost in the sorting and recycling processes, which is also true for mixed plastic packaging from households.4

As a scientist, I wanted to know to what extent the recycling rate could be increased in the future. We recently investigated this question using material flow analysis. To do so, we increased the collection rates of the plastic fractions collected in 2017 to 80 percent – a rate that is already being achieved for PET bottles, paper or aluminium. The result: with increased collection rates and otherwise unchanged processes, we were able to increase the overall recycling rate to 23 percent.2 While still modest, this is more than double the current recycling rate.

Limited significance for the environment

But what does a 23 percent recycling rate ultimately do for us? From an ecological perspective, plastic recycling is beneficial for the environment mainly if the secondary material replaces virgin material, thereby preventing the CO2 emissions of plastic production. According to our analyses, this will probably only be partially possible with an intensified collection regime without additional changes to the system. The reason for this becomes clear when taking a closer look at plastic as a material.

The different types of plastic consist of polymer chains and additives that can be combined in almost unlimited ways. Because it is simply not possible to recycle several hundred thousand waste fractions separately, many are recycled together. However, mixing them together leads to the secondary plastics having different properties than the original ones. This means that recyclate can usually only be used in certain products in certain shares. The total amount of recyclate that can replace primary material is therefore limited.

The source of this news is from ETH Zurich

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